Barbecue Ham Sandwiches

Thinly sliced ham is simmered in a tangy homemade barbecue sauce until glossy, tender, and ready to pile onto toasted buns. This quick american sandwich is ideal for an easy weeknight dinner or casual game-day meal.
This recipe is american style, lunch, scaled for 6 servings, with 10 min prep and 20 min cook.
Prep: 10 min · Cook: 20 min · Total: 30 min · Serves: 6
Quick cooking notes
- Core ingredients include hamburger buns, dill pickle chips, olive oil, light brown sugar.
- Follow all 12 steps in order for the intended texture and doneness.
- Ingredient quantities listed below are for 6 servings.
Ingredients
- 6 large hamburger buns (split)
- 0.75 cup dill pickle chips (drained)
- 1 tbsp olive oil
- 3 tbsp light brown sugar (packed)
- 1.5 lb thinly sliced deli ham (chopped into bite-size ribbons)
- 3 tbsp apple cider vinegar
- 1 medium yellow onion (finely diced)
- 1 tbsp dijon mustard
- 2 cloves garlic (minced)
- 1 tbsp unsalted butter
- 0.25 tsp black pepper (freshly ground)
- 1 tbsp worcestershire sauce
- 1 cup ketchup
- 1 tsp smoked paprika
- 0.5 tsp chili powder
Instructions
- Place the chopped deli ham on a clean cutting board, keep it separate from the buns and pickles, and wash your hands, knife, and board after handling the meat before touching ready-to-eat ingredients.
- Heat 1 tbsp olive oil in a 12-inch skillet over medium heat until shimmering, about 1 minute.
- Add the finely diced yellow onion to the skillet and cook over medium heat, stirring with a wooden spoon, until softened and lightly golden at the edges, 4-5 minutes.
- Add the minced garlic to the skillet and cook over medium heat, stirring constantly, until fragrant but not browned, 30-45 seconds.
- Reduce the heat to medium-low and add 1 cup ketchup, 3 tbsp apple cider vinegar, 3 tbsp packed light brown sugar, 1 tbsp Worcestershire sauce, 1 tbsp Dijon mustard, 1 tsp smoked paprika, 0.5 tsp chili powder, and 0.25 tsp freshly ground black pepper to the skillet.
- Whisk the sauce in the skillet over medium-low heat until smooth, then simmer until slightly thickened and glossy, 4-5 minutes, with small bubbles breaking across the surface.
- Add the 1.5 lb chopped deli ham to the skillet and fold it through the sauce with tongs until every piece is coated.
- Cover the skillet and cook the ham mixture over low heat for 8-10 minutes, stirring twice, until the ham is steaming hot and reaches 165°F (74°C) on an instant-read thermometer because it has been reheated in sauce.
- While the ham heats, spread 1 tbsp unsalted butter over the cut sides of the 6 split hamburger buns and place them cut-side down on a rimmed baking sheet.
- Toast the buns under a preheated broiler on high, 6 inches from the heat, for 1-2 minutes, watching closely, until the cut sides are golden brown and crisp at the edges.
- Uncover the skillet and simmer the ham mixture over low heat for 1-2 minutes if the sauce looks loose, until it clings to the ham and leaves a clean trail when you drag a spoon across the bottom of the pan.
- Divide the hot barbecue ham evenly among the toasted bun bottoms, top each sandwich with about 2 tbsp drained dill pickle chips, close with the bun tops, and serve immediately while the filling is hot and saucy.
Nutrition (per serving)
- Calories: 439
- Protein: 28 g
- Fat: 17 g
- Carbohydrates: 44 g
- Fiber: 3 g
- Sugar: 18 g
- Sodium: 1765 mg
Nutrition values are estimates based on stored ingredient totals and serving size.
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